Outdated preset controllers don’t just slow operations, they quietly limit your terminal’s growth.
At a major asphalt terminal in Chonburi, Thailand, this reality became impossible to ignore. Aging preset systems had begun to constrain throughput, reduce reliability, and pose long-term maintenance challenges. The need was clear: modernise or risk falling behind.
A Strategic Shift Towards Modernisation
To address these challenges, the terminal made a decisive move to transition from legacy AccuLoad III systems to a future-ready solution: the FlexLinc-BC preset loading system.
Partnering with us, the terminal successfully implemented four (4) FlexLinc-BC units to support its asphalt top-loading operations, marking a significant leap forward in operational performance and system reliability.
This wasn’t just an upgrade. It was a transformation.
Engineering a Smarter Loading Infrastructure
The project introduced a fully integrated, high-performance loading system designed to meet the demanding conditions of asphalt operations.
Key installation highlights:
- 4 FlexLinc-BC preset controllers
- Top-loading configuration across 4 bays
- 1 dedicated loading arm per bay
- Asphalt measurement in kilograms (kg)
- Complete wiring and cable infrastructure
Each bay is equipped with its own top-loading arm, enabling precise, temperature-compensated, custody-compliant loading critical for handling high-temperature asphalt safely and accurately.
Why the Upgrade Matters
With AccuLoad III systems reaching obsolescence, the terminal needed more than a replacement. It needed a solution built for the future.
The upgrade delivers:
- Long-term spare parts availability
- Higher production capacity
- Improved operational reliability
- Scalability for future expansion
FlexLinc-BC was selected not only for its performance, but for its ability to integrate seamlessly into existing operations while unlocking new efficiencies.
Operational Impact: Faster, Safer, Smarter
The new system immediately enhanced day-to-day operations with measurable benefits:
✅ Increased loading throughput and reduced truck turnaround time
✅ Accurate kg-based preset loading for custody transfer
✅ Dead-Man control for enhanced operator safety
✅ Full load data capture for traceability and reporting
This means more trucks loaded in less time without compromising accuracy or safety.
Beyond Equipment: Full-System Integration
DKI’s role extended far beyond equipment supply. The project included complete engineering integration to ensure smooth, reliable performance:
- End-to-end system wiring and cabling
- Integration of preset controllers, meters, safety interlocks, and loading arms
- Thorough testing and commissioning
The result is a fully integrated asphalt loading ecosystem designed for long-term serviceability and operational excellence.
A Future-Ready Terminal
Today, the terminal operates with a modernised infrastructure that supports both current demands and future growth. The successful implementation reinforces DKI’s position as a trusted partner in advancing Thailand’s downstream energy sector.